Unfortunately, for confidentiality reasons, photos of my work at Arc cannot be shared. Similar/replacement images are shown instead. Throughout the internship, I worked on 5 projects, ranging from supply chain optimization to product development.
Project 1: Cabin Seat Hinges
I designed and implemented four-bar seat hinges for Arc Sport storage access, reducing cost by 40%. Similar to the image shown, the hinges opened over-center and held the seats open. I chose materials based on extreme load cases and environmental factors, and used hand calcs and kinematic studies to model the hinge.
Project 2: Camera Shroud
I revised a camera cover to align with design intent, reduced manufacturing costs by 50%, and saw through to production. Similar to the function shown in the image, it hides the hardware and protects the camera from environmental factors and external forces.
Project 3: Captain Storage Pocket
I created CNC’d prototypes for helm storage pockets and led sourcing initiatives for suppliers and manufacturers. The design was customized to fit the deck shape and minimized the need for outsourcing. Similar to car storage pockets, it had a plastic frame and a mesh net.
Project 4: Transom Storage
I kickstarted the initiative in converting 80% of previously unutilized transom space into functional storage, significantly enhancing UX. Unfortunately, this is a fairly new concept and pictures cannot be shown.
Project 5: COTS Parts
I researched and gathered COTS latches and hinges to help reduce overall interior BOM cost by 25%.
I also developed a “gas strut calculator” to help determine stroke length and force rating needed for current and future OTS gas strut use.
